Business Process Mapping & Value Stream Mapping (VSM)
Value Stream Mapping (VSM) is a visual description of all activities required to provide a specific product or service to the customer (i.e., from raw materials to delivery).
This course focuses on the total system, not isolated processes. It shows the flow and linkage of material and information. Also, VSM highlights the sources of waste found in the Value Stream and serves as the foundation for improvement plan development.
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Gemba Walk
This is a hands-on workshop that takes participants to the place in their business where value is created and improved. Participants will gain the ability to see opportunities for improvement by understanding their operation as a whole, including the purpose, process and people. Gain a better understanding of the correct approach to observe, engage and improve for a sustainable Lean culture.
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Kata: Toyota Kata in Practice
This leadership course presents the next level of thinking in lean management. It will show you how to generate skills and initiative among everyone in the organization to adapt, improve, and keep moving forward.
By practicing the Improvement Kata and the Coaching Kata, many people can learn and become engaged in the process of improvement, adaptation, and innovation. This is a particularly good source of sustained competitive advantage.
Improvement and Coaching Kata provides a powerful context that allows you to better utilize familiar lean elements, tools, and systems and sustain improvement.
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Lean Champion Certification
The program focuses on using operational resources as efficiently as possible in order to achieve improvements in throughput, productivity, material and labor costs, safety, space utilization, and cycle time. The program includes 5 8-Hr sessions of classroom and hands-on training plus 2 session for project evaluation and presentation. Sessions include: Principles of Lean Manufacturing, VSM, 5S, TPM, Setup Reduction.
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Lean Principles: The Foundation of Continuous Improvement
This online, instructor lead course covers the fundamentals of Lean which include defining customer value, minimizing unnecessary costs, process flow and understanding customer demand. Whether the setting is in an office or manufacturing plant, participants will learn how to effectively identify the sources of waste in a targeted area and work towards systematically reducing and ultimately eliminating it.
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Principles of Lean Manufacturing
Principles of Lean Manufacturing (with live simulation) is an overview class that provides a foundation for all other lean classes in the series.
Participants begin by manufacturing various assemblies in a traditional manufacturing setting. The results of the first simulation round will provide the setting for continuous improvement by applying the lean manufacturing principles. Participants will have the knowledge of understanding the 9 wastes in manufacturing.
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Rapid Improvement (Kaizen) Training & Implementation
A Rapid Improvement (KAIZEN) Event is a team activity aimed at rapid implementation of Lean methods to eliminate production waste in particular areas of a process. This workshop covers the three phases of conducting an improvement event including:
1) Planning and Preparation
2) Implementation…The Event Itself
3) Presentation, and Follow-Up
It is available as training workshop.
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SMED: Single-Minute Exchange of Die
This class provides a rapid and efficient way of converting a manufacturing process from running the current product to running the next product. This rapid changeover is key to reducing production lot sizes and therefore improving flow
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Supervisor Certification Program
The Supervisor Certification curriculum targets first-line supervisors at manufacturing facilities with a comprehensive overview of supervisory principles. With a strong emphasis on continuous improvement, job instruction, employee relations, problem solving, and effective communication, the course teaches students the interpersonal strategies to become a productive and respected supervisor.
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Total Productive Maintenance
This class provides a rapid and efficient way of converting a manufacturing process from running the current product to running the next product. This rapid changeover is key to reducing production lot sizes and therefore improving flow.
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